A set of high-quality components distinguishes the new KTM 450 RALLY REPLICA, with the heart represented by a revised and updated version of the 450cc fuel-injected engine that powers KTM’s best Enduro and Motocross machines.
Equipped with a recently designed single overhead camshaft (SOHC) synchronization system, a reinforced clutch, and an even more robust gearbox, the new bike also features a revamped cooling system with two separate radiators instead of the single unit that was on the previous model.
Also new is the hand-welded steel trellis frame at KTM Motorsport’s production facilities. Assembled from hydroformed and laser-cut sections, it stands out from the previous model due to specially calculated torsional and longitudinal flexibility parameters. The result? A high level of feedback for the rider, better energy absorption, and more stability in straight sections. These features are complemented by the new hollow cast aluminum swingarm, designed to offer optimal stiffness and strength with the lowest possible weight.
The KTM 450 RALLY REPLICA 2025 is equipped with three fuel tanks fitted with two separate fuel pumps, which can be operated independently to allow refueling from the front tanks of 9 liters and 9.5 liters or from the self-sufficient rear tank of 16 liters, which also serves as the frame. The total capacity is approximately 34.5 liters, ideal for longer stages.
In the suspension department, the KTM 450 RALLY REPLICA 2025 is equipped with the best WP Pro Components package currently available on the market. The fork is a WP XACT PRO 7548 closed-cartridge 48mm with Cone Valve technology and is fixed by new CNC-molded plates with a 23mm offset to ensure optimized stiffness. The top is also equipped with a progressive stress absorption system on the handlebar developed by the team and complemented by a SCOTTS steering damper. In the rear, the WP XACT PRO 7750 shock absorber takes care of the toughest collisions. Fully customizable for a configuration adapted to the user and specific terrain, it was developed by riders like Kevin Benavides and Matthias Walkner, who tested and used it, winning several stage victories. From an aesthetic point of view, the new KTM 450 RALLY REPLICA 2025 now has a more aggressive and sharp profile. The navigation tower, specially developed for this model and made of extra-light carbon fiber, is mounted behind a fairing that offers significantly greater aerodynamic protection than the previous version. This means that riders feel less turbulence and wind in the seated riding position.The fairing also protects the new, lighter and narrower instrument panel, with integrated warning lights and mounting brackets for a digital roadbook system. The new LED headlight system is integrated into the headlight grille and increases the total light output by 33%.
The KTM 450 RALLY REPLICA 2025 also features a unique and well-thought-out storage space integrated into the engine cover for emergency tools. This allows drivers quick access to keys and frees up additional space and weight from the rider’s body.
The KTM 450 RALLY REPLICA 2025 is produced and assembled in just 100 units at KTM Motorsport facilities in Austria and is available for order at the Official Dealer Network.
